Industrial Plastic Base Injection Frame Mold Manufacturer

Product Description

Product Parameters

Mould name	Industrial plastic base injection frame mold manufacturer
Mould cavity number	single/multi
Mould runner systerm	hot runner/cold runner
Mould T1 Time	25-45days
Mould package	exported wooden case
Mould Life	0.5-1million shots
Mould core&cavity steel	P20H,2738,718H,S136,ETC
Mould base steel	S45C,S50C,P20

 

Product Description

Many clients comment that we are "an exceptional injection mould manufacturer".With years of experience in collaborating with clients on the design improvement of their home appliances air cooler grille parts, as well as the design and manufacture of these parts' moulds, we have grown rapidly and become stronger and stronger through these collaborations. Clients have derived great benefits from our services and often give high praise for the moulds we provide.

 

  

 

§. Plastic industrial parts drawing description

The parts draft designs provide by clients.
After received the initial part designs or product sample from client, we will check the details, analyse the part design,plastic raw material and get general idea of proper mold structure in mind. If client require us make mold same as part sample,we are able to scan part and complete whole product 3D drawing. If one product without sample,it's new developed item, client share us their design, both 2D and 3D are availble. In case our engineer found mistake/unproper design on some positions,we will share our suggestions and help client improve product drawing.

§. Plastic industrial part mold 3D design

Once the parts 3D designs confirmed, we can start the mould 3D design. Before the mould 3D design, we need to know the detail plastic raw material shrinkage rate, injection machine detail specification, and the detail requirement on the moulds standard parts.

Our mold designers are quite knowledgeable and 10+ years experiences,they are qualified to figue out completed and excellent mold design with detailed ejector system,cooling system and runner system.mould main structure already come into mind, only if there are some small details need to discuss with client and make change on the mould 3D design. Such as limit switch, shot counter, which we didn't make them in the first time submited moulds design. So if client want to get the moulds design fastly, it is better to provide all the detail request in advance.Another point is for some complicated plastic parts,we may need to make DFM report firstly,this will helpful when we work on mould design.

§. Plastic industrial part mold machining

1. mould steel procurement

Once moulds design confirmed by client, we can go on the mould steel purchasing and cutting. Steel plates are cut by steel supplier. We just send the steel purchase order to the supplier. The steel detail sizes and detail tooling request already marked on the purchase order sheet. Steel cutting is the first step of the mould tooling. Steel cutting job were done by steel supplier factory. Before the steel plates delivered to our factory, we will check the steel hardness. Inspect the steel hardness can check the steel quality. As every different steel have their own hardness level. If hardness can match the steel which ordered, means that steel is exact what you order. 

 2. Plastic industrial part mold rough tooling

For home appliances mould, the main rough tooling machine is CNC milling tooling. But for some big parts mould, use tooling centre to tool the mould. As that machine tool big mould, much faster. After rough tooling,moulds will be going on with precise tooling, including cnc high speed milling tooling and cnc engraving tooling.

3. Plastic industrial part mold precise tooling.

Precise tooling include cnc engraving tooling, high speed cnc milling tooling, EDM tooling, EDW tooling, etc.
CNC engraving tooling include high speed, middle speed and normal speed. The tooling precision high speed > middle speed > normal speed. So when parts require high precise, means tooling require high speed cnc engraving tooling. At the same time, the tooling cost high speed > middle speed > normal speed. So parts sizes tolerance request higher, the tooling cost higher.
Some sizes, like ribs, sizes are very small and narrow, can not be directly tooled by cnc engraving tooling. In this situation, we need to make electrode and tool the mold by EDM. Mainly electrode material include carbon and copper. Copper electrode cost is higher than carbon electrode. The advantage for copper electrode is that its life longer and not easy broken. So some very very small sizes EDM tooling will use copper electrode.

EDW tooling also used to tool small sizes, but which is 0° angle with straight direction. EDW tooling include slow speed and high speed. This tooling is different with cnc milling tooling and cnc engraving tooling. EDW tooling low speed sizes tooled more precise and cost higher.

4. Deep hole drilling tooling 

Normally cooling lines and ejector pins holes are tooled by deep hole drilling tooling. As normal drilling machine tooling, holes may not straight. Therefor, especially for ejector pins holes, not allowed to be tooled by normal drilling machine.

5. Plastic industrial part mold polish

After precise tooling finish and cooling lines and ejector pins holes ready tooled, moulds can be assembled and polished. Some home appliances mould need high shinning finish on the part surface, mould polish request is very high. Therefore this mould can't be polished by polishing machine, they need to be polished by manual.

Mould Production Process

 

Company Profile

Taizhou Xiongshi Plastic Mould, a professional plastic injection mould manufacturer based in Taizhou, China, has been in the business since 2009.  Our expertise lies in the design and production of injection moulds for household products, automotive interior/exterior,motorcycle,plastic package,home appliance,consumer electronis,agriculture,LED industry,etc. With the efforts of our experienced and knowledgeable design and technical teams and precision CNC machining equipment, we provide high-quality and reliable injection moulds while offering exceptional services to our clients. Feel free to reach out to us for more information.

 

 

FAQ

Q1: Are you mould factory or mould trader?
Answer: We are speciallized plastic injection mould factory locacted in Taizhou, China

Q2: How to visit your company?
Answer: Our city is near Shanghai, When you arrive at Shanghai airport, you can by high speed train from Shanghai Hongqiao train station to Taizhou Station. We will pick you up from train station.

Q3: What's the payment term?
Answer: TT, 40% advance payment, balance amount be paid before mould shipment.

Q4: How can I achieve satisfied product design?
Answer: In the begining, you may only have a rough product idea or rough product drawing, we are capable to make initial design and  imporove the rough product drawing till to completed and satisfied drawing through effective mutual communication. Finally we will figure out the whole project secessfully.

Q5: How about delivery time?
Answer: The T1 trial time normally 25-70days depends on different mould. After trial samples are approved by client, moulds can be shipped within one week.

Q6: What are the services do you offer?
Answer: We offer lots of services to our clients,including product drawing improvement, mould 2D&3D design,prototype samples, mould flow analysis, DFM report,after-sale service,etc